Floor Cleaning Machine Trouble Shooting Guide
Experienced Engineers On Hand To Help
Preventative maintenance through regular servicing helps reduce costs in the long run by extending the life of your machine. It also reduces machine cleaning down time from unexpected breakdowns or worn parts and consumables.
CLICK HERE for more information about servicing your floor cleaning machine
Our team of engineers can attend your site if your cleaning machine unfortunately breaks down or is in need of repair. We can also fully refurbish your cleaning machines and you can hire a machine while yours is being repaired.
There maybe times when a quick look through our trouble shooting guide below may help you resolve your problem without an engineer. You can also take a look at the machine operator manual which can be found on the product pages of our website. We would only recommend attempting these if you are fully competent and have carried out the necessary risk assessments.
If you have any queries please contact us on 01684 850777 or use the button below.
Floor Scrubber Dryers:
PROBLEM | CAUSE | SOLUTION |
Machine will not operate | Discharged batteries | Charge batteries |
Emergency-stop button activated | Turn button clockwise to reset | |
Faulty battery(s) | Replace battery(s). Contact Clemas on 01684 850777 | |
Loose battery | Tighten loose cables | |
Main fuse blown | Replace fuse | |
Faulty key switch | Contact Clemas 01684 850777 | |
Brush motor will not operate | Scrub head is raised off floor | Lower scrub head |
Battery meter lockout activated | Recharge batteries | |
Tripped brush motor circuit breaker | Reset brush circuit breaker button | |
Faulty scrub head (up/down) switch | Contact Clemas 01684 850777 | |
Faulty control handle bail switch | Contact Clemas 01684 850777 | |
Faulty brush motor or wiring | Contact Clemas 01684 850777 | |
Worn carbon brushes | Contact Clemas 01684 850777 | |
Broken or loose belt | Replace or tighten belt, for replacement belts please contact Clemas on 01684 850777 | |
Machine does not propel | Parking brake is set | Release parking brake lever |
Main fuse blown | Replace 30 Amp fuse | |
Faulty relay switch | Contact Clemas 01684 850777 | |
Faulty transaxle motor or wiring | Contact Clemas 01684 850777 | |
Worn carbon brushes | Contact Clemas 01684 850777 | |
Vacuum motor will not operate | Squeegee is raised off floor | Lower squeegee |
Vacuum motor fuse blown | Replace 25 Amp fuse | |
Faulty vacuum motor or wiring | Contact Clemas 01684 850777 | |
Worn carbon brushes | Contact Clemas 01684 850777 | |
FaST Model: FaST System does not operate or operate correctly | FaST system switch is not turned on | Turn on FaST system switch |
FaST-PAK supply hose not connected | Connect supply hose | |
FaST pump fuse blown | Replace 7.5 Amp fuse | |
Clogged FaST-PAK supply hose or connectors | Soak in warm water to unclog | |
Empty FaST-PAK carton | Replace FaST- PAK carton, call Clemas on 01684 850777 | |
Kink in FaST-PAK supply hose | Undo hose kink | |
Clogged FaST solution system | Contact Clemas 01684 850777 | |
Faulty FaST system on/off switch | Contact Clemas 01684 850777 | |
Faulty pump | Contact Clemas 01684 850777 | |
Clogged solution tank filter | Drain solution tank, remove solution tank filter, clean and reinstall | |
Clogged orifice/filter screen | Soak in warm water to unclog | |
Little or no solution flow (Conventional Scrubbing) | Clogged solution tank filter or solution hose | Clean solution tank filter or flush out solution hose |
Clogged solution valve | Remove valve and clean | |
Solution flow control knob set too low | Adjust solution control flow knob | |
Loose screw on control knob | Calibrate knob and retighten screw | |
Poor water pickup | Recovery tank is full | Drain recovery tank |
Loose drain hose cap | Tighten cap | |
Clogged float shut-off screen located in recovery tank | Clean screen | |
Clogged squeegee assembly | Clean squeegee assembly | |
Worn squeegee blades | Replace or rotate squeegee blades, for a replacement squeegee blades contact Clemas on 01684 850777 | |
Incorrect squeegee blade deflection | Adjust squeegee blade height | |
Loose vacuum hose connections | Secure hose connections | |
Clogged vacuum hose | Remove clogged debris | |
Damaged vacuum hose | Replace vacuum hose | |
Recovery tank cover not in place | Properly position cover | |
Damaged recovery tank cover seal | Replace seal | |
Faulty vacuum motor | Contact Clemas 01684 850777 | |
Low battery charge | Recharge batteries | |
Filter clogged | Unblock & clean filter | |
Short run time | Batteries not fully charged | Fully recharge batteries |
Defective batteries | Replace battery | |
Service batteries | Contact Clemas 01684 850777 | |
Faulty battery charger | Repair or replace battery charger |
Floor Sweepers:
PROBLEM | CAUSE | SOLUTION |
Excessive dusting | Vacuum fan off | Press the main brush, vacuum and filter shaker switch to the on position |
Brush skirts and dust seals worn, damaged, out of adjustment | Replace or adjust brush skirts or dust seals | |
Hopper dust filter clogged | Shake and/or clean or replace dust filter | |
Vacuum hose damaged | Replace vacuum hose, contact Clemas on 01684 850777 | |
Vacuum fan failure | Contact Clemas 01684 850777 | |
Poor sweeping performance | Brush bristles worn | Replace brushes |
Main and side brushes not adjusted properly | Adjust main and side brushes | |
Debris caught in main brush drive mechanism | Remove debris from drive mechanism | |
Main brush drive failure | Contact Clemas 01684 850777 | |
Side brush drive failure | Contact Clemas 01684 850777 | |
Hopper full | Empty hopper | |
Hopper skirts worn or damaged | Replace hopper skirts | |
Wrong sweeping brush | Contact Clemas 01684 850777 | |
Large debris trap damage | Repair or replace large debris trap | |
No machine power | Emergency stop switch on | Turn emergency switch off. Turn machine off and on |
Low battery power | Check and charge battery (s) | |
Hopper dust filter clogged | Shake and/or clean or replace dust filter | |
Low machine power | Low battery power | Check and charge battery (s) |
Machine does not propel | Power emergency stop switch on | Turn emergency stop switch off. Turn machine off and on |
Low or dead battery (s) | Check and charge battery (s) | |
Operator not in seat | Sit in operator seat | |
Vacuum wand does not come on | Auto switch not adjusted | Adjust switch |
Low battery power | Check and charge batteries | |
Wand holding bracket bent | Straighten bracket |